Tipperary, Ireland | Posted on 08/22/2024 HorizonControls Group is seeking for a motivated and detail-oriented Junior DeltaV Engineer to join our automation team. The successful candidate will work under the guidance of senior engineers to develop and maintain control systems using DeltaV platform. This position offers the opportunity to grow technical skills in automation and process control while contributing to exciting projects in a dynamic environment. Key Responsibilities: System Configuration: Assist in the configuration of DeltaV control systems, including the setup of controllers, I/O, operator interfaces, and networks. Software Development: Participate in the development of control logic, process graphics, and batch applications using DeltaV’s tools and programming languages. Testing and Commissioning: Support the testing, troubleshooting, and commissioning of DeltaV systems in both laboratory and field environments. Perform loop checks, hardware diagnostics, and system validation. Documentation: Prepare and maintain detailed technical documentation, including system specifications, control narratives, functional design specifications, and test protocols. Project Support: Collaborate with project teams to deliver automation solutions on time and within scope. Provide support during project planning, execution, and closeout phases. Customer Interaction: Assist in providing technical support to clients, including on-site support when necessary. Respond to client inquiries and help resolve system issues. Continuous Learning: Stay current with DeltaV system updates, industry standards, and best practices in process automation. Engage in ongoing training and professional development. Requirements Qualifications: Education: Bachelor’s degree in Electrical Engineering, Chemical Engineering, Automation, or a related field. Technical Skills: Strong knowledge of DeltaV automation technology, including configuration, programming, and troubleshooting. Experience: 2+ years of experience in automation, process control, or a related field. Internships or co-op experience with DeltaV or other control systems is highly desirable. Problem-Solving: Strong analytical and troubleshooting skills with the ability to learn and adapt to new technologies quickly. Communication: Excellent written and verbal communication skills, with the ability to work effectively within a team environment. Attention to Detail: Ability to manage multiple tasks with a high level of accuracy and attention to detail. #J-18808-Ljbffr
Cork city, Ireland | Posted on 01/19/2024 The ideal candidate must have knowledge of design, implementation and commissioning of S7 based control systems and/or Siemens TIA related software engineering activities for a variety of industrial control system applications predominately in the Life Science industry. The candidate should have proven experience on PLC/SCADA/DCS systems, ideally supported by Siemens certification and training. Responsibilities: Development of control system design and options for customer requirements. Generate S88 based batch code. Generate and execute test documentation & protocols as part of a cross-discipline team. Involvement throughout the whole software/systems lifecycle, from design through coding to testing. Installation and configuration and documentation (working throughout the full QA procedures). S7 programming of control system from given designs and troubleshoot (PLC/DCS) software problems. Raise and process change requests for hardware/software changes. Qualifications: B.S. degree in Engineering (Instrumentation/Electronics/Electrical/Mechanical) or Applied Physics or similar. Advanced knowledge & experience in Siemens Automation System, Simatic S7 shall be preferable. Minimum of 3 years SCADA Systems experience on Simatic S7, TIA & WinCC engineering, testing and commissioning expertise is preferable. Experience in Batch process (ISA S88 standard), Simatic Batch engineering, testing and commissioning expertise is preferable. Knowledge of GMP, GAMP, safety and environmental regulatory requirements. Good understanding of the production & utility processes (in particular Cleaning In Place). #J-18808-Ljbffr
Dunboyne, Ireland | Posted on 11/26/2024 Horizon Controls Group are hiring for an OEM Engineer for one of our clients in the Leinster area. Key Responsibilities: Participate in the development, review, and approval of project SDLC documentation and deliverables. Integrate OEM systems with site DCS (DeltaV) and SFN sub-systems (PM Server, Octoplant, Simatic Logon, time sync, etc.) ensuring compatibility and functionality. Execute validation and qualification automation test protocols (EIOC, AIOQ, ACP) to ensure the reliability and compliance of integrated systems. Serve as a subject matter expert (SME) in Siemens S7 PLC and HMI systems, providing guidance and support to project teams. Offer technical assistance to CSV & DDQ teams, ensuring adherence to regulatory requirements and industry standards. Provide ongoing technical support to Manufacturing Operations, troubleshooting issues and optimizing system performance. Collaborate with cross-functional teams to identify opportunities for process improvement and innovation. Stay abreast of industry trends, technologies, and best practices to continuously enhance knowledge and skills. Qualifications: Bachelor's degree in Engineering, Computer Science, or related field. 5 years of experience in a similar role, preferably in a GMP regulated environment. Proficiency in Siemens S7 PLC and HMI systems with demonstrated expertise in integration and troubleshooting. Experience with DeltaV PAS and other relevant sub-systems. Strong understanding of project SDLC processes and documentation. Experience with validation and qualification of automation systems. Knowledge of regulatory requirements such as FDA, GMP, and GAMP. Excellent communication skills with the ability to effectively collaborate with cross-functional teams. Detail-oriented with strong problem-solving abilities. Ability to work independently and manage multiple priorities in a dynamic environment. Familiarity with CSV (Computer System Validation) and DDQ (Data Integrity and Data Quality) processes. Please contact George on 0871897038 or alternatively email him directly at GMcGlone@horizon-controls.com. #J-18808-Ljbffr
Tipperary, Ireland | Posted on 08/15/2024 Horizon Controls Group is seeking a highly skilled and experienced Automation Engineer specializing in DeltaV to join our dynamic team. The ideal candidate will have a strong background in the pharmaceutical sector and over 3 years of experience. Role Description: • Reporting to the Digital MMD Project Lead, specifically responsible for DeltaV Systems. • This candidate will be required to work closely with the Digital MMD teams responsible for the full Automation and IT scope and with vendors/partners with responsibility for delivery of DeltaV DCS. Role Functions: • Write User requirements for DeltaV System. • Review and Approve related Design Documentation. • Partner with local site project teams to scope changes on the DeltaV system. • Follow the SDLC Procedure to implement changes (covering RS updates, RTM Change control, Implementation, and test). • Ensure implementation is conducted in a safe manner with quality as a necessary output. • Use and update the development system if required. • Educate local project teams on automation standards as they relate to technology selection, system configuration, SDLC, validation, hardware, software environments, and business processes. • Partner with internal Digital departments ensuring standard and secure implementation in line with MSD Standards. Requirements Knowledge and Skills Requirements: Required: BS in Engineering, Computer Science, or other technical degree. Training completed in DeltaV standard and batch. 3+ years of experience in DeltaV application. Proven record of proficiencies associated with business analysis on small-sized projects. Excellent understanding of cGMP's, SDLC methodologies, and LEAN/MPS/Sigma principles. Excellent facilitation, problem-solving, and decision-making skills. Demonstrated ability to analyze and define business problems, develop business cases, and identify appropriate process and technological solutions is essential. • Experience in the commissioning of DeltaV site at a GMP manufacturing site. #J-18808-Ljbffr
Tipperary, Ireland | Posted on 11/05/2024 Horizon Controls Group are seeking an experienced ABB 800xA Automation Engineer to join our team and support a leading pharmaceutical client in the Munster region. The successful candidate will be responsible for the design, development, implementation, and support of ABB 800xA control systems within a dynamic pharmaceutical manufacturing environment. This role will involve collaboration with cross-functional teams to enhance system performance, ensure compliance with industry standards, and contribute to the optimization of production processes. Key Responsibilities: System Design and Development: Develop, configure, and maintain the ABB 800xA Distributed Control System (DCS) to meet project specifications and operational requirements. Programming and Configuration: Write and modify control logic, batch processes, and graphical user interfaces to optimize system functionality and user experience. Project Management: Lead or contribute to automation projects, including system upgrades, expansions, and the integration of new equipment and technologies. Documentation: Prepare and maintain technical documentation, including Functional Design Specifications (FDS), Software Design Specifications (SDS), and Standard Operating Procedures (SOPs). Testing and Validation: Develop and execute Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT), ensuring all automation systems are fully validated and compliant with GAMP and GMP standards. Troubleshooting and Support: Provide technical support for diagnosing and resolving automation-related issues and downtime, ensuring minimal disruption to production. Compliance and Standards: Ensure that all systems and procedures comply with industry regulations (e.g., FDA, EMA), and adhere to Good Manufacturing Practices (GMP). Collaboration: Work closely with process engineers, quality assurance teams, and other stakeholders to align automation solutions with business objectives and regulatory requirements. Training and Guidance: Mentor and provide training for junior engineers and maintenance staff on the use and maintenance of the ABB 800xA system. Qualifications: Education: Bachelor’s degree in engineering, Computer Science, or a related field. A master’s degree or relevant certifications would be a plus. Experience: Minimum of 3-5 years of experience working with ABB 800xA systems, preferably within the pharmaceutical or life sciences sector. Technical Expertise: Proficiency in ABB 800xA system architecture, configuration, and software tools. Strong understanding of batch processing, control system integration, and PLC/DCS communication protocols. Familiarity with ISA-88 (batch control standards) and experience with GAMP 5 guidelines. #J-18808-Ljbffr
Limerick, Ireland | Posted on 11/04/2024 The MESDV will lead/participate with the team to finalize the development of the communication modules, perform testing, and proceed with installation and verification. They will also support the process/operations team during process qualification. The MESDV will report to the Automation Program Manager. The MESDV will interface with Verification (Commissioning and Qualification), Construction Management, Design Leads, Process engineers, and Operations. Role Responsibilities Provide subject matter expertise for the sites MES to DeltaV interfaces. Technically lead and oversee the work and work products produced by the team. Responsible for providing problem resolution and integration approaches to IT systems. Work collaboratively with the vendor Engineers and Developers. Lead/Participate in design reviews and application software reviews. Interact regularly and provide formal and informal project status updates to project management. Abide by all safety requirements and procedures of their role. Role Requirements Minimum 5 years as an engineer in a MES environment for pharmaceutical products (preferably Syncade). Minimum 5 years as an engineer in a DCS environment for pharmaceutical products (preferably DeltaV). Demonstrated technical leadership and teamwork abilities. Experience in GMP, regulatory requirements, computer system validation, and cybersecurity. Good written and verbal communication skills for both technical and non-technical audiences. Preferred Attributes (but not required) Experience with MES/DCS software application interfaces. Thorough knowledge/experience in cGMP, ICH, USP and other applicable regulations. #J-18808-Ljbffr
Horizon Controls Group - Cork have a fantastic opportunity for a DeltaV Engineer to work with one of our clients at the cutting edge of Industry 4.0. This is an excellent opportunity for the right person to provide lead level guidance and performance in a world-leading Bioprocess facility in Meath. This position will be responsible for developing, implementing, and overseeing project execution for automation aspects of projects to deliver a consistently high-quality product with a strict adherence to company policies and standards as well as creating the automation standards and specifications. Works with team to design and implement new end-to-end technological solutions, and/or update current solutions, and ensures that project deliverables are met. Builds a holistic understanding of how solutions fit into the broader enterprise context and works to build an ecosystem of integrated technologies. Lead Automation Engineering position will perform/direct the development, design, and implementation of Process Control Systems on new and upgrading of existing industrial process instrumentation and control projects. This Engineer is a key member of a diverse team of professionals executing process control projects. Resource must have an excellent understanding of heavy industry process control to develop and execute the project control strategies and system architecture used on assigned projects. Responsibilities: Provide Engineering services and lead a team of Process Automation System engineers in developing information for creation of design documentation including: Preparation of Configuration Functional Design Specifications Consulting with the Safety Instrumented System Engineer to develop control strategies for Basic Process Control Systems Implementing new product technologies where appropriate such as DeltaV Configuring DeltaV Control Systems from Control Narratives & P&IDs using Function Blocks Structured Text and Sequential Function Charts. 8-10 years DeltaV experience 5+ years as a technical lead on medium to large DeltaV projects Ideally some migration experience Understanding of CSV on large capital projects. Requirements: Provide automation consulting and batch architect consulting for customers applying S88 project concepts. Work with customers and project teams to solve complex control problems requiring industry expertise. Work with customers to develop project methodologies that will affect their standards and develop functional requirements based on observation of the process or input from process engineers. Solve complex process control problems in the industry and start up complex systems at customer’s plants. Lead, plan and organize the work of project teams, and act as a mentor for individuals within the group. Design, implement and test controls for a complex process or area of a project and provide application and process expertise. Lead department efforts to improve processes. Candidate must have good verbal and written communication skills in English. Required Skills: BS in a related engineering field (e.g., Electrical, Instrument, Chemical) Minimum 5 years Industry experience Minimum 5 years DeltaV configuration experience with both Batch and Continuous applications Process control project experience required. Ability to develop proposals and quote large complex batch projects. Industry best practices finder and champion. Understand, in detail, concepts of current advance control techniques and the control requirements of most commonly used process equipment. Ability to solve process control problems using these techniques. Experience in startup of large automation projects. The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions. General Information: The above statements are intended to describe the general nature and level of work being performed by individuals assigned to this position. They are not intended to be an exhaustive list of all duties, responsibilities, and skills required of personnel so classified. The incumbent must be able to work in a fast-paced environment with demonstrated ability to juggle and prioritise multiple, competing tasks and demands. If you are interested in the above position, please contact George McGlone in Horizon Controls Group on 00353871897038. #J-18808-Ljbffr
Cork city, Ireland | Posted on 10/11/2024 Horizon Controls Group are seeking a highly skilled and experienced Automation Project Engineer with a minimum of 6 years of experience in the Lifesciences sector. The candidate will help to bolster production lines and improve overall efficiency. MAJOR DUTIES & RESPONSIBILITIES: Concept studies and costing Change Management process Develop and manage Project schedule Coordinate stakeholders, vendors, and contractors during Project delivery Develop automation scope of works (URS) in conjunction with the System Owner Scope and requisition of supporting site IT infrastructure in conjunction with the IT team (Virtual Servers, IT switches, etc.) Engage the system integrator Manage offsite/onsite automation works (Development, FAT testing, installation, shakedown, SAT & User Acceptance testing) Update/Execute/Review/approve Lifecycle documentation on Kneat Electronic Document Management System (FDS, RTM, QAP, QASR, FAT, SAT, IOQ) SME for standards as they relate to Automation Projects validation, hardware, software environments, and business processes. QUALIFICATIONS & EXPERIENCE ESSENTIAL: BS in Engineering, Computer Science, or other technical degree. 3 or more years of experience in an Automation Projects delivery role. Excellent understanding of cGMP's, SDLC methodologies, and LEAN/MPS/Sigma principles. Excellent facilitation, problem-solving, and decision-making skills. Demonstrated ability in Project Management. Ability to analyze and define business problems, develop business cases, and identify appropriate process and technological solutions is essential. Project experience with Siemens Design BMS (Cleanroom Environmental Control and CTU Monitoring), Siemens PLCs and HMIs, DeltaV, Intouch Wonderware SCADA, SQL Server and OSI PI database historian, Thin/FAT Client Application server architecture, Fira Alarm & Access Control systems, 21CFR11 compliance, Data Integrity. Automation Project execution at a GMP manufacturing site. #J-18808-Ljbffr